Ana amfani da bututu masu sassauƙa da kayan tattara kayan kwalliya don kayan kwalliya. An raba su zuwa bututu mai zagaye, bututun oval, bututu masu lebur, da manyan bututun lebur ta fuskar fasaha. Bisa ga tsarin samfurin, an raba su zuwa nau'i-nau'i guda ɗaya, biyu-Layer, da kuma tubes masu sassauƙa guda biyar. Sun bambanta dangane da juriya na matsa lamba, juriya na shiga, da jin hannu. Misali, bututun mai Layer biyar ya ƙunshi Layer na waje, Layer na ciki, yadudduka manne guda biyu, da shingen shinge.
一, Abubuwan buƙatun bayyanar asali
1. Bukatun bayyanar: A ka'ida, a ƙarƙashin haske na halitta ko 40W fitilu mai kyalli, dubawa na gani a nesa na kimanin 30cm, babu wani bumps na sama, embossing (babu layin diagonal a ƙarshen hatimi), abrasions, scratches, da konewa. .
2. Tsarin yana da santsi, mai tsabta a ciki da waje, a ko'ina yana gogewa, kuma ƙwanƙwasa ya dace da samfurin misali. Babu rashin daidaituwa a bayyane, ƙarin ratsi, tarkace ko ɓarna, nakasawa, wrinkles da sauran abubuwan da ba su da kyau, babu mannewar al'amuran waje, kuma ba za su wuce 5 ƙananan bumps a kan gabaɗayan tiyo ba. Don hoses tare da abun ciki na ≥100ml, ana ba da izinin 2 spots; don hoses tare da abun ciki na net na <100ml, an yarda da tabo 1.
3. Jikin bututu da murfin suna lebur, ba tare da bursu ba, lalacewa, ko lahani na zaren dunƙulewa. Jikin bututu an kulle shi sosai, ƙarshen hatimin yana juyewa, faɗin hatimin daidai yake, kuma daidaitaccen girman ƙarshen hatimin shine 3.5-4.5mm. Matsakaicin tsayin ƙarshen hatimin wannan tiyo shine ≤0.5mm.
4. Lalacewa (duk wani lalacewa ko lalacewa a kowane matsayi na bututu ko hula); rufe baki; fenti peeling daga tiyo surface> 5 murabba'in millimeters; wutsiya mai fashe; karyewar kai; nakasar zare mai tsanani.
5. Tsafta: Ciki da waje na bututun suna da tsabta, kuma akwai datti, ƙura da al'amuran waje a cikin bututu da hula. Babu ƙura, man fetur da sauran al'amuran waje, babu wari, kuma ya dace da bukatun tsabta na kayan kwalliyar kayan kwalliya: wato, jimlar mulkin mallaka shine ≤ 10cfu, da Escherichia coli, Pseudomonas aeruginosa da Staphylococcus aureus ba dole ba ne su kasance. gano.
二, Maganin saman da buƙatun bugu na hoto
1. Bugawa:
Bambance-bambancen matsayi na overprint yana tsakanin matsayi na sama da ƙananan iyaka waɗanda bangarorin biyu suka tabbatar (≤± 0.1mm), kuma babu fatalwa.
Zane-zane a bayyane suke kuma cikakke, daidai da launin samfurin, kuma bambancin launi na jikin bututu da zane-zanen da aka buga ba su wuce kewayon bambancin launi na daidaitaccen samfurin ba.
Girman da kauri na rubutun sun yi kama da daidaitaccen samfurin, ba tare da ɓoyayyen haruffa ba, baƙaƙen haruffa, kuma babu farin sarari, wanda ba ya shafar ganewa.
Rubutun da aka buga ba shi da fitattun gefuna ko gefuna na tawada, daidai ne, kuma ba shi da harufan da ba daidai ba, bacewar haruffa, rasa alamomin rubutu, ɓacewar bugun rubutu, blur, da sauransu.
2. Hotuna:
Matsakaicin madaidaici daidai ne, kuskuren bugu na manyan sassa shine ≤1mm, kuma kuskuren juzu'i na sassan biyu shine ≤2mm. Babu bayyananniyar tabo da tabo na heterochromatic
Don hoses tare da abun ciki na net na ≥100ml, ana ba da izinin 2 spots na baya fiye da 0.5mm a gaba, kuma jimillar yanki guda ɗaya bai wuce 0.2mm2 ba, kuma 3 aibobi waɗanda ba su wuce 0.5mm ba. an yarda a baya, kuma jimlar yanki ɗaya bai wuce 0.2mm2 ba;
Domin hoses da net abun ciki na <100ml, 1 tabo na ba fiye da 0.5mm aka yarda a gaban, da kuma jimlar yanki na guda tabo ba ya wuce 0.2mm2, da kuma 2 spots ba fiye da 0.5mm. yarda a baya, da kuma jimlar yanki na guda tabo bai wuce 0.2mm2. 3. Rage matsayi na farantin
Don hoses tare da abun ciki na yanar gizo na ≥100ml, madaidaicin madaidaiciyar matsayi na bugu ba zai wuce ± 1.5mm ba, kuma karkatar da ke kwance ba zai wuce ± 1.5mm ba;
Don hoses tare da abun ciki na net na <100ml, karkatar da kai tsaye na matsayin farantin bugu ba zai wuce ± 1mm ba, kuma karkacewar kwance ba zai wuce ± 1mm ba.
4. Abubuwan buƙatun abun ciki: daidai da fim ɗin da samfurori da aka tabbatar da bangarorin biyu
5. Bambanci na launi: launuka masu bugawa da zafi masu zafi sun dace da samfurori da aka tabbatar da bangarorin biyu, kuma bambancin launi yana tsakanin manyan launuka masu iyaka da ƙananan da aka tabbatar da bangarorin biyu.
三, Girman hose da buƙatun tsarin
1. Girman ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙira bisa ga zane-zane na zane-zane, kuma haƙuri yana cikin kewayon da aka ƙayyade na zane-zane: matsakaicin izinin izinin diamita shine 0.5mm; Matsakaicin izini da aka yarda da tsayin tsayin shine 1.5mm; Matsakaicin izini da aka yarda da kauri shine 0.05mm;
2. Bukatun nauyi: an auna tare da ma'auni tare da daidaito na 0.1g, daidaitattun ƙimar da kuskuren da aka yarda da su a cikin iyakokin da aka amince da su na bangarorin biyu: matsakaicin izinin izini shine 10% na daidaitattun nauyin samfurin;
3. Cikakken ƙarfin bakin: bayan cika akwati da ruwa na 20 ℃ da daidaita bakin kwandon, cikakken ƙarfin bakin kwandon yana bayyana ta yawan ruwan da aka cika, kuma daidaitattun ƙimar da kewayon kuskure suna cikin kewayon da aka yarda. na ɓangarorin biyu: matsakaicin izini da aka yarda da shi shine 5% na cikakken ƙarfin bakin daidaitaccen samfurin;
4. Daidaitaccen kauri (wanda ya dace da hoses tare da abun ciki na fiye da 50ML): Yanke buɗe akwati kuma yi amfani da ma'aunin kauri don auna wurare 5 a sama, tsakiya da ƙasa bi da bi. Matsakaicin halattaccen sabawa bai wuce 0.05mm ba
5. Abubuwan buƙatun: Dangane da kayan da aka kayyade a cikin kwangilar da aka sanya hannu kan samar da kayayyaki da buƙatu, koma zuwa daidaitattun ka'idodin masana'antu na ƙasa don dubawa, kuma ku kasance daidai da samfurin hatimi.
四, Bukatun rufe wutsiya
1. Hanyar rufe wutsiya da siffar sun hadu da bukatun kwangila na bangarorin biyu.
2. Tsayin tsayin ɓangaren wutsiya ya sadu da bukatun kwangila na bangarorin biyu.
3. Rufe wutsiya yana tsakiya, madaidaiciya, kuma hagu da dama shine ≤1mm.
4. Karfin rufe wutsiya:
Cika ƙayyadadden adadin ruwa kuma sanya shi tsakanin faranti na sama da na ƙasa. Ya kamata a motsa murfin daga farantin. A tsakiyar farantin matsi na sama, matsa zuwa 10kg kuma ajiye shi na minti 5. Babu fashewa ko zubewa a wutsiya.
Yi amfani da bindigar iska don amfani da karfin iska na 0.15Mpa zuwa bututun na tsawon daƙiƙa 3. Babu wutsiya ta fashe.
五, Bukatun aiki na hoses
1. Juriya na matsin lamba: koma zuwa hanyoyi biyu masu zuwa
Bayan cika bututun da kusan 9/10 na matsakaicin ƙarfin ruwa, rufe shi da murfin da ya dace (idan akwai filogi na ciki, yana buƙatar sanye take da filogi na ciki) kuma sanya shi a kwance a cikin injin bushewa don kwashewa. zuwa -0.08MPa kuma ajiye shi na tsawon mintuna 3 ba tare da fashe ko yawo ba.
An zaɓi samfurori goma ba tare da izini ba daga kowane nau'in kayan; ruwa mai nauyin nauyi ko girma kamar yadda abun ciki na kowane samfurin yana ƙarawa zuwa bututun samfurin kuma an sanya shi a kwance; jikin bututu yana matsi a tsaye tsaye tare da ƙayyadadden matsa lamba na minti 1, kuma yanki mai matsa lamba shine ≥1/2 na yankin ƙarfin akwati.
| Abubuwan ciki na yanar gizo | Matsin lamba | Abubuwan da suka cancanta |
| ≤20ml (g) | 10KG | Babu fasa a cikin bututu ko hula, babu fashe wutsiya, babu karaya |
| 20ml (g) , 40ml (g) | 30KG | |
| ≥40ml (g) | 50KG |
2. Sauke gwajin: Cika ƙayyadadden adadin abubuwan ciki, rufe murfin, kuma sauke shi kyauta daga tsawo na 120cm akan bene na siminti. Kada a sami tsaga, fashewar wutsiya, ko zubewa. Kada a sami sako-sako da abin da ya dace na tiyo ko murfi, kuma babu sako-sako da murfi.
3. sanyi da juriya na zafi (gwajin dacewa):
Zuba abinda ke ciki a cikin tiyo ko nutsar da gwajin gwajin a cikin abinda ke ciki, kuma sanya shi a cikin yanayin zafin jiki na 48 ℃ da -15 ℃ na tsawon makonni 4. Idan babu canji a cikin tiyo ko yanki na gwaji da abinda ke ciki, ya cancanci.
Gwada juzu'i ɗaya cikin kowane batches 10 na kayan; cire murfin 3 daga kowane rami a cikin nau'in kayan aiki, kuma adadin adadin murfin da ya dace da bututu bai zama ƙasa da saiti 20 ba; ƙara ruwa mai nauyi ko girma kamar abun cikin gidan yanar gizo a cikin bututu; zafi 1/2 na samfurori zuwa 48 ± 2 ℃ a cikin wani m zazzabi akwatin da kuma sanya shi ga 48 hours; sanyi 1/2 na samfurori zuwa -5 ℃ zuwa -15 ℃ a cikin firiji kuma sanya shi don 48 hours; fitar da samfuran kuma mayar da su zuwa zafin jiki don duba bayyanar. Matsayin cancanta: Babu tsagewa, nakasawa (canjin bayyanar da ba za a iya dawo da shi zuwa asalinsa ba), ko canza launin a kowane bangare na bututu ko murfin, kuma babu tsagewa ko karyewar tiyo.
4. Gwajin launin rawaya: Sanya tiyo a ƙarƙashin hasken ultraviolet na tsawon sa'o'i 24 ko a cikin hasken rana na mako 1. Idan babu bayyananniyar canza launi idan aka kwatanta da daidaitaccen samfurin, ya cancanta.
5. Gwajin dacewa: Zuba abubuwan da ke ciki a cikin tiyo ko jiƙa yanki na gwajin a cikin abinda ke ciki, kuma sanya shi a 48 ℃, -15 ℃ na makonni 4. Idan babu canji a cikin tiyo ko yanki na gwaji da abinda ke ciki, ya cancanci.
6. Bukatun mannewa:
● Gwajin bawon tef mai tsananin matsi: Yi amfani da tef 3M 810 don manne da sashin gwajin, kuma a yayyage shi da sauri bayan ya kwanta (ba a yarda da kumfa). Babu mannewa bayyane akan tef. Tawada, zafi stamping (yankin tawada da zafi stamping fadowa ake bukata don zama kasa da 5% na jimillar surface yanki na bugu font) da kuma babban yanki na varnish (kasa da 10% na jimlar surface area) fadi kashe. don cancanta.
● Tasirin abun ciki: shafa baya da gaba sau 20 tare da tsoma yatsa cikin abinda ke ciki. Abubuwan da ke ciki baya canza launi kuma babu tawada da ke faɗuwa don cancanta.
● Ƙaƙwalwar zafi ba za ta sami diamita fiye da 0.2mm da ke fadowa ba, babu layin da aka karye ko ɓoyayyen haruffa, kuma matsayi mai zafi kada ya karkata da fiye da 0.5mm.
● Fitar allo na siliki, saman bututu, tambari mai zafi: Ana gwada tsari ɗaya don kowane batches 10, ana zaɓar samfuran 10 ba da gangan daga kowane nau'in kayan ba, kuma a jiƙa a cikin barasa 70% na minti 30. Babu faɗuwa a kan saman tiyo, kuma ƙimar da ba ta cancanta ba shine ≤1/10.
六, Bukatun dacewa
1. Tsantsar dacewa
● Gwajin juzu'i (wanda ya dace da zaren dacewa): Lokacin da aka ɗaure hular zaren a bakin bututun tare da juzu'i na 10kgf / cm, tiyo da hular ba su lalace ba kuma zaren ba sa zamewa.
● Ƙarfin buɗewa (wanda ya dace da dacewa da bututu tare da hula): Ƙarfin buɗewa yana da matsakaici
2. Bayan dacewa, tiyo da hula ba a karkatar da su ba.
3. Bayan da aka sanya hular tiyo, rata ta kasance daidai kuma babu wani toshewa lokacin taɓa rata da hannunka. Matsakaicin tazarar yana cikin kewayon da bangarorin biyu suka tabbatar (≤0.2mm).
4. Gwajin hatimi:
● Bayan cika bututu tare da kusan 9/10 na iyakar ƙarfin ruwa, rufe hular da ta dace (idan akwai filogi na ciki, dole ne a daidaita filogin ciki) kuma sanya shi a kwance a cikin injin bushewa don ƙaura zuwa -0.06MPa. kuma ajiye shi na minti 5 ba tare da yabo ba;
● Cika ruwa bisa ga abin da ke cikin gidan yanar gizon da aka ƙayyade a cikin akwati, ƙarfafa hula kuma sanya shi a kwance a 40 ℃ na tsawon sa'o'i 24, babu zubarwa;
Lokacin aikawa: Juni-05-2024